5 Methods to Create Ultra-Soft Prints with Plastisol Ink

Looking to achieve an ultra-soft feel on garments while using plastisol ink? Here are five professional techniques to help you create smooth, high-quality prints with SHALITEINK plastisol inks.

Method #1: Use a Soft Plastisol Ink

Start with an ink formulated for softness. SHALITEINK Ultra-Soft Prints offers soft-hand plastisol inks made with pliable resins that result in a smooth, flexible print. These inks are excellent for fashion and lifestyle garments but may not be ideal for performance wear requiring high durability.

Method #2: Use High Mesh Counts

A higher mesh screen (200–305) lays down less ink, producing a lighter, softer print. Combine this with a firm squeegee (around 80 durometer) for better control. Note: High mesh printing may lead to a “vintage” look over time as garment fibers reemerge through the Ultra-Soft Prints

Optional Smoothing Tip:
After flashing, press fibers into the fabric using a heat press, iron, or smoothing screen (230 mesh or higher, no design). Applying a lubricant—such as a curable reducer or mineral oil—can help achieve an ultra-smooth surface.

Method #3: Use Ink Additives

Additives can help soften your plastisol inks:

• Soft hand base: Increases ink flexibility and reduces thickness.
• Curable reducer: Lowers viscosity and adds softness, though primarily used to thin the ink.

When working with SHALITEINK Ultra-Soft Prints, test ink performance after adding any modifiers to ensure adequate coverage and curing.

Method #4: Discharge Base Underprint

For 100% cotton garments, a discharge base can be printed underneath plastisol colors to remove dye and soften the fabric. This method creates a very soft surface but requires proper curing equipment and ventilation due to the discharge agent’s chemical properties.

Method #5: Choose High-Quality Garments

Garment quality significantly impacts print softness: Ultra-Soft Prints

• Carded open-end cotton: Less expensive, but feels rougher.
• Ringspun cotton: Softer and smoother, perfect for soft-hand printing.

Even with the best ink and techniques, the print will only feel as soft as the base garment allows. For optimal softness, use ringspun or premium cotton blends.

Final Tip

Combining these methods with SHALITEINK Ultra-Soft Prints and additives allows you to produce consistently soft, high-quality prints. With some experimentation and garment testing, your shop can confidently deliver prints that balance softness, durability, and visual impact.